CASE STUDY 01
Inventory Recovery & Fulfillment Stabilization
THE PROBLEM
Inventory Recovery & Fulfillment Stabilization
Severely mismanaged inventory led to inaccurate counts, incorrect shipments, and high risk of product expiration.
THE SCENARIO
What we walked into
- ~250 pallets (mixed + single SKU)
- No FIFO/FEFO compliance (food-grade products)
- Inventory co-mingled, scattered, and damaged
- High order error rates and unreliable system data
HOW WE HELPED
What BIG HOUSE EXPRESS did
- Full inventory extraction, transfer, and consolidation
- Pallet-by-pallet rebuild with SKU, lot, EXP, and quantity capture
- WMS reconstruction with centralized, controlled storage
- RF scanning + location tracking implementation
- Audit validation and system sync with client IMS
- Structured fulfillment setup (DTC + order accuracy controls)
THE RESULTS
From Operational Breakdown → Full Inventory Control
99%
Inventory accuracy
up from 40%
99%
Order accuracy
up from 80%
100%
FIFO/FEFO compliance
up from 0%
- Doubled inventory traceability — FROM 40% TO 100% SKU, lot, exp-level visibility
- Eliminated fulfillment errors
- Recovered at-risk product and avoided write-offs
- Enabled confident planning, forecasting, and growth
More case studies
CASE STUDY 02Read case study
Go-To-Market Launch & Fulfillment
An emerging beauty brand required full operational infrastructure to launch into retail and direct-to-consumer channels.
2–4 → 20+
SKUs — 10× growth
CASE STUDY 03Read case study
Material Recovery, Classification & Cost Avoidance
Over 1,000 pallets of unverified production components were at risk of full disposal due to lack of identification and quality uncertainty.
0% materials recovered → 80% material recovered
~$120K loss avoided
CASE STUDY 04Read case study
Large-Scale Deployment & White-Glove Execution
Time-sensitive furnishing of residential units required rapid coordination, organization, delivery, and installation following wildfire displacement.
2,500
Items installed
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